3D Printing Workflow for Ceramic Crowns

Aug 30, 2026

1.Intraoral Scanning & Design

1.1 Intraoral Scanning

Intraoral scanning of a dental arch for ceramic crown design

Notice:
· Clear Margin
· Proper Occlusion
· Sufficient Space

Dental CAD interface showing a scanned arch for crown design

Notice:
· Accurate Margin-line
· Optimal Contacts
· Adequate Clearance

1.2 Design

 

2.Slicing & Printing

2.1 Slicing

Selecting PioNext Mini, ceramic crown resin and layer thickness in PioNext Box

① Printer and Material Selection

→ Open the PioNext Box software
→ Select the【PioNext Mini】 and choose【Ceramic Crown】
→ Choose the 【Select layer thickness】 and click【Use】

PioNext Box comes with built-in printing parameters, covering a wide range of indications, including fixed, removable, implant, and aesthetic restorations

Orienting a ceramic crown model on the PioNext Box build platform

② Orient Models

→ Click 【Auto Add Supports】

Note: Arrange supports in non-critical areas, such as the buccal side, occlusal surface or other polishable surfaces

Ceramic crown model with supports ready for printing in PioNext Box

③ Slicing

→ Click “Print” in the lower-right corner to generate the sliced file

PioNext Box options to send the crown print job to the printer or export it locally

④ Export Sliced File

→ Method 1: Export the file directly to a USB drive
→ Method 2: Send the file to the printer via WLAN

2.2 Printing

① Preparation

→ Before printing, check the LCD screen and vat release film for damage
→ Ensure the build platform is clean and free of residual resin
→ Shake the resin, then pour it into the vat without exceeding the MAX level
→ Tap 【Print】 , select the file, and import

Via WLAN: Tap 【Print】, choose the target file, download and start printing
Via USB Drive: Insert the USB drive, tap 【Print】 select the target file and download it, then start printing

② Quick ReleaseRemoving a printed crown from the PioNext Mini platform and trimming supports

→ Remove the build platform after printing is finished

→ Press both ends of the platform to quickly release the model

→ Remove the supports

3.Post-processing

3.1 Cleaning

① Prepare cleaning tools

Cleaning supplies for post-processing a 3D-printed ceramic crown

Preparation

  • Medical cotton swabs
  • Disposable micro applicators
  • Non-woven wipes

Note: Note: Do not immerse the ceramic crown in alcohol, as this may cause ceramic filler precipitation and affect the final restoration quality

② Cleaning Procedure

Medical cotton swabs, disposable micro applicators, and non-woven wipes should be moistened with alcohol before use to clean the restoration

Cleaning the inner and outer surfaces of a printed ceramic crown

Initial Cleaning
Use an alcohol-moistened medical cotton swab to roughly clean the outer surface and inner surface

Detailed Cleaning
Use an alcohol-moistened disposable micro applicator to carefully clean the inner surface and occlusal fossa

Final Cleaning
Use an alcohol-moistened non-woven wipe to thoroughly clean all areas of the restoration

Cleaning complete

3.2 Curing

Placing a ceramic crown in the curing drawer and selecting curing on PioNext Mini

Curing using the PioNext Mini Curing Unit Parameter Settings: PMW 50% 1.5 min
Note: These parameter settings are applicable to PioNext ceramic crown resin, for reference only

3.3 Grinding

Grinding and polishing a printed ceramic crown with rotary tools

Rough Grinding
Remove excess material and preliminarily refine the crown morphology

Fine Finishing
Eliminate fine scratches and create a smooth, uniform surface for glazing

Polishing (Optional)
This step is optional and can further enhance the final glazing result

4.Glazing

Applying glaze to a printed ceramic crown and preparing it for curing

Select Shade Guide
Select the corresponding shade guide based on the clinical shade value

Glazing
Mix the glaze paste and start glazing

Curing
Complete glazing and proceed to curing Parameter Settings: PMW 30% 1 min
Note: These parameter settings are applicable to PioNext ceramic crown resin, for reference only

Finish

Finished ceramic crown held with dental tweezers