Clinics can now produce 3D printed insoles in 35 minutes with PioCreat’s system

piocreat3d on October 28, 2025

PioCreat, a global innovator in 3D printing technology, has launched a complete 3D printed insole solution that empowers clinics, orthotic labs, and footwear designers to produce custom insoles in just 35 minutes. Designed to simplify and digitalize the production process, this all-in-one system integrates 3D scanning, gait analysis, and multi-material 3D printing, making personalized foot support faster, more accurate, and more affordable than ever.

As the demand for custom orthotics continues to grow, many clinics and manufacturers are turning to additive manufacturing to enhance efficiency and patient outcomes. PioCreat’s solution brings every step — from foot data capture to final production — under one streamlined digital workflow, reducing turnaround times and ensuring consistent, high-quality results.

A Complete Workflow for 3D Printed Insoles

At the core of PioCreat’s system are two key devices: the IPX2 3D Printer and the FS A002 Plantar Scanner, both designed to meet the needs of clinical and industrial users.

The IPX2 3D Printer is an enclosed FDM system engineered for flexible materials such as TPU and TPE, which are ideal for producing durable, comfortable insoles. Equipped with dual extruders, the printer can produce two insole designs simultaneously — significantly increasing throughput. With printing speeds of up to 180 mm/s, a maximum temperature of 300°C, and layer thickness options ranging from 0.2 to 0.4 mm, clinics can now produce a pair of adult insoles in just 35 minutes.

Supporting this workflow, the FS A002 3D Foot Scanner captures precise plantar geometry in under 10 seconds using advanced laser scanning technology. The system generates accurate 3D models in STL and other mesh formats compatible with CAD/CAM software such as EasyLast, ShoeMaster, and Rhino.

More than just a scanner, the FS A002 also provides clinical insights — detecting foot deformities such as varus, valgus, and arch collapse. The data is automatically compiled into a detailed report, enabling clinicians and designers to make informed decisions for orthotic design, custom insoles, and specialized footwear.

From Scan to Step: A Fully Digital Workflow

The PioCreat Insole 3D Printing Workflow begins with gait analysis to identify pressure points and alignment issues. The FS A002 scanner then records accurate foot data, which is processed in CAD software to design a fully personalized insole tailored to the patient’s needs.

Using multi-material 3D printing, the IPX2 printer produces insoles that combine soft cushioning zones with rigid structural layers, ensuring both comfort and long-term support. Optional veneers or decorative finishes can be applied for added functionality or aesthetic appeal. Once printed, each insole requires minimal post-processing — ready for same-day or next-day delivery.

By integrating scanning, design, and production into a single ecosystem, PioCreat allows clinics and labs to reduce variability, improve precision, and scale production efficiently. The result is a faster, cleaner, and more sustainable approach to custom insole manufacturing.

Modernizing Orthotics with Additive Manufacturing

With its OEM-ready system, PioCreat’s 3D insole solution is built for scalability, making it ideal for clinics, hospitals, orthotic labs, and footwear manufacturers seeking to modernize their workflows. By replacing traditional manual fabrication with digital orthotics manufacturing, professionals can achieve faster turnaround, consistent quality, and better patient outcomes — all while reducing material waste.

PioCreat’s 3D printed insole solution represents the future of digital orthotics and custom footwear production — efficient, precise, and sustainable.

Learn more about PioCreat’s 3D Insole Printing Solutions at www.piocreat3d.com

Rethinking Scoliosis Orthosis: How 3D Printing Transforms Comfort, Precision, and Efficiency

piocreat3d on October 22, 2025

For decades, scoliosis orthoses have been fabricated using conventional plaster casting and manual molding techniques—a process that is time-consuming, labor-intensive, and often uncomfortable for patients. However, with the advancement of 3D printing technology, a paradigm shift is underway. At PioCreat, we are driving this transformation through advanced additive manufacturing solutions such as the MS01 SE 3D printer, engineered specifically for medical and orthotic applications.

From Heavy and Rigid to Lightweight and Personalized

Compared with conventional methods, 3D-printed scoliosis braces are up to 30% lighter, significantly reducing the mechanical burden on patients—particularly adolescents who must wear the orthosis for extended periods.

Through digital design, clinicians can generate braces that conform precisely to each patient’s unique anatomy, improving not only corrective efficacy but also comfort, compliance, and long-term outcomes.

Faster, Cleaner, and More Efficient Production

Traditional brace fabrication requires highly trained technicians and extensive manual work — from mold casting and trimming to final fitting adjustments. Each step introduces potential for human error and variation in quality.

In contrast, 3D printing minimizes human error and reduces reliance on specialized labor. It allows clinics to produce accurate, repeatable orthoses with less training, less labor involvement, and significantly shorter production time, streamlining operations while ensuring consistent clinical outcomes.

Strength Meets Flexibility

3D-printed scoliosis braces are not only lightweight but also remarkably durable. They can withstand over 10,000 open-and-close cycles without structural compromise — a crucial improvement for long-term wear.

Furthermore, digital design allows precise control of wall thickness and ventilation patterns, enabling practitioners to tailor the balance between support, flexibility, and breathability according to the patient’s clinical needs.

The MS01 SE: Powering the Future of Custom Orthotics

Building upon these advantages — lightweight design, superior strength, and complete customization — the PioCreat MS01 SE elevates professional orthotic fabrication to a new standard.

Equipped with a high-temperature nozzle (up to 400°C), the MS01 SE supports a broad spectrum of medical-grade polymers, ensuring each brace combines flexibility with structural integrity for long-term therapeutic use.

Its large build volume (500 × 500 × 650 mm) enables fabrication of various orthoses — from scoliosis braces to lower-limb supports — fulfilling diverse clinical requirements.

The fully enclosed thermal chamber ensures stable internal temperatures, optimizing print success rates and product consistency—both critical for producing precise medical devices. Additionally, its material-break detection system automatically pauses and resumes printing when materials are replenished, enabling uninterrupted workflow and allowing clinicians to focus on patient care.

A Smarter Future for Scoliosis Care

3D printing is not merely improving how scoliosis orthoses are manufactured — it is redefining clinical standards.

By merging digital precision, patient-specific customization, and advanced material science, technologies like the PioCreat MS01 SE are empowering clinicians to deliver superior comfort, improved correction, and enhanced quality of life for patients worldwide.

PioCreat Concludes a Successful Showcase at Dental World 2025

piocreat3d on October 21, 2025

Dental World 2025, the largest professional gathering in the dental sector, once again proved to be a hub where innovation meets expertise. Bringing together global leaders, practitioners, and innovators, the event showcased the latest technologies, solutions, and developments shaping the future of digital dentistry.

PioCreat proudly participated in this year’s exhibition, presenting its advanced dental 3D printing solutions designed to enhance precision, efficiency, and clinical workflow. The booth 118 drew strong interest from dental professionals eager to explore how 3D printing continues to redefine digital chairside and laboratory practices.

PioNext Mini – Compact Chairside 3D Printing Solution

One of the event’s highlights was the PioNext Mini, an ultra-compact, suitcase-style dental 3D printer (200 × 170 × 230 mm) that integrates printing and curing in one portable device. Tailored for chairside use, it delivers remarkable speed—producing crowns in just 10 minutes and other applications within 30 minutes. With the optional LD resin vat, clinicians can achieve smooth, high-translucency aligners and splints straight from the printer, no polishing needed. The new screen protection technology also ensures a longer lifespan for consistent, reliable performance.

HALOT SKY2025 – High-Precision Entry-Level Dental 3D Printer

Also featured was the HALOT SKY2025, a high-precision, 16K resolution printer built for dental professionals transitioning to digital workflows. With an Integral Light Source 2.0 system ensuring over 90% light uniformity and a print speed of up to 100 mm/h, it combines accuracy, stability, and speed. Supporting more than 40 dental applications, from surgical guides to aligner models, the SKY2025 offers an efficient path toward digitalization.

PioCreat remains committed to empowering dental professionals worldwide with smarter, faster, and more accessible 3D printing solutions—continuing to drive innovation in modern dentistry.

Oxford University and Run3D Discuss 3D Printing Insoles with PioCreat

piocreat3d on October 15, 2025

Recently, Oxford University hosted an inspiring lecture titled “Exploring the Role of 3D Printing, Super Shoes & the Future of Tech in Patient Care”, bringing together experts and innovators from the fields of medical technology, biomechanics, and digital manufacturing. Among the participants was Run3DUK, a leading UK-based medical solutions provider specializing in custom orthotic and rehabilitation products, along with PioCreat, showcasing its advanced 3D printing technology.

Discussions centered on the convergence of 3D printing, biomechanics, and motion science, with participants exploring how data-driven design and additive manufacturing can enhance the precision, comfort, and accessibility of orthotic and rehabilitative solutions.

PioCreat IPX2: Driving Precision in Medical-Grade Footwear Production

At the event, the 3D printer-IPX2 was showcased as a versatile solution designed for professional and medical-grade production.

Its innovative Double Station Printing System allows users to print two completely different insoles simultaneously.

Equipped with a dedicated extruder for soft TPU materials and capable of reaching speeds of up to 180 mm/s, the IPX2 ensures smooth and consistent extrusion, making it ideal for producing custom insoles and flexible orthotic components—significantly enhancing efficiency and productivity without compromising precision.

Its fully enclosed chassis offers a controlled and safe printing environment—particularly valuable in clinical and laboratory settings where stability, cleanliness, and reliability are paramount. All of these design choices align with the evolving needs of the healthcare sector, where precise manufacturing directly impacts patient comfort and therapeutic outcomes.

As one of PioCreat’s flagship products, the IPX2 continues to support institutions, labs, and clinics worldwide in exploring the full potential of additive manufacturing for personalized medical applications.

Shaping the Future of Digital Healthcare

The collaboration between Oxford University, Run3DUK, and PioCreat highlights how research institutions and technology providers can jointly advance the future of patient care. As digital tools like 3D printing become integral to rehabilitation and preventive medicine, partnerships like this will continue to drive innovation—bridging the gap between research, design, and real-world application.

PioCreat remains committed to supporting the medical and healthcare sectors with reliable, high-performance 3D printing solutions that transform ideas into personalized, patient-centered outcomes. To learn more about PioCreat’s Insole 3D printing solutions, please contact us at our email: info@piocreat3d.com.

PioCreat Debuts PioNext Mini at 2025 Moscow Dental Expo

piocreat3d on September 26, 2025

PioCreat successfully concluded an exciting showcase at the 2025 Moscow Dental Expo, held from September 22–25 at Crocus-Expo IEC. Our booth in Hall 7, 097.2 drew an impressive number of dental professionals, distributors, and industry partners eager to explore the future of digital dentistry.

Introducing the PioNext Mini Dental 3D Printer

The highlight of the show was the debut of the PioNext Mini, our ultra-compact, suitcase-style dental 3D printer designed for seamless chairside integration. Measuring just 200 × 170 × 230 mm, it combines printing and curing in one portable device, saving valuable space in the clinic.

With its high-speed performance, the PioNext Mini can produce crowns in just 10 minutes, with most chairside applications completed in under 30 minutes. For clinicians seeking smooth, high-translucency aligners and splints, the optional LD resin vat allows parts to be printed with a flawless finish—no post-polishing required. The printer’s new screen protection technology further extends its lifespan, ensuring reliability and durability.

Comprehensive Dental 3D Printing Portfolio

In addition to the PioNext Mini, we showcased our trusted models, including the DJ89PLUS, D160, and HALOT SKY 2025, which continue to set benchmarks for precision, efficiency, and scalability in dental manufacturing workflows.

Engaging with the Dental Community

Throughout the event, our team engaged with dentists, lab technicians, and partners, exchanging ideas and discussing how PioCreat’s solutions can transform daily workflows, reduce turnaround times, and improve patient care.

PioCreat’s presence at Moscow Dental Expo 2025 reaffirmed our mission to deliver accessible, compact, and high-performance digital dentistry tools that empower professionals and elevate patient experiences worldwide.

PioCreat Shines at Formnext ASIA SHENZHEN 2025

piocreat3d on September 5, 2025

PioCreat is proud to share the highlights of our successful participation at Formnext ASIA Shenzhen 2025, where innovation and collaboration took center stage. From the very first day, our booth D116 was a hub of energy, attracting visitors, partners, and professionals eager to explore the future of additive manufacturing.

Spotlight on Star Solutions

IPX2 – 3D Printed Insole Solution

Designed for the Orthotics & Prosthetics industry, the IPX2 deliver fully personalized insoles. This solution not only enhances patient comfort but also accelerates intelligent manufacturing in healthcare.

G5 Ultra – Pellet 3D Printer

A highlight for industrial users, the G5 Ultra demonstrated its ability to combine speed, versatility, and cost-efficiency. Leveraging low-cost thermoplastic pellets, it supports sustainable production while addressing the growing demand for eco-friendly manufacturing.

HALOT-X1 – 16K Resin 3D Printer

With its ultra-high precision, the HALOT-X1 captivated creators in the anime and figurine community. Its ability to bring intricate designs to life makes it a trusted tool for artists, studios, and model enthusiasts.

Dental 3D Printing Solutions

From surgical guides to dental models, our comprehensive digital workflows empower dental professionals with accuracy, efficiency, and reliability, driving the next stage of digital dentistry.

Building Connections

Beyond product showcases, Formnext ASIA offered invaluable opportunities for meaningful conversations with industry leaders and partners. These exchanges reaffirmed our commitment to advancing accessible, sustainable, and innovative 3D printing technologies for diverse industries.

PioCreat’s presence at Formnext ASIA Shenzhen 2025 underscores our mission to push the boundaries of additive manufacturing and deliver solutions that inspire confidence, creativity, and progress.