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Advancing Digital Dentistry with a Complete Portfolio of High-Performance Dental Resins

In modern digital dentistry, material performance plays a decisive role in clinical accuracy, turnaround speed, and long-term patient outcomes. To support both chairside and laboratory environments, PioCreat offers a complete portfolio of high-performance dental resins engineered for precision, durability, and reliable biocompatibility. Fully compatible with mainstream DLP and LCD 3D printers at 385 nm and 405 nm, these materials adapt seamlessly to a variety of clinical scenarios—helping dental professionals work faster, cleaner, and with greater confidence.
 
From surgical guides and orthodontic models to clear aligners, crowns, and denture bases, each resin formulation is developed to maintain dimensional stability while reproducing fine anatomical details. Whether used for diagnostic purposes or final restorations, PioCreat dental resins ensure predictable results across the entire digital workflow.
strong biocompatibility Dental Resins

Broad Material Coverage for Clinical & Laboratory Needs

PioCreat’s resin lineup is designed to meet the diverse demands of dental professionals:
  • Crown & Bridge Models: High-resolution model resins capture precise margins, contact areas, and occlusal structures—critical for restorative accuracy and lab consistency.
  • Surgical Guides: Transparent, biocompatible guide resins enable reliable implant positioning with excellent mechanical strength and sterilization compatibility.
  • Clear Orthodontic Appliances: Materials optimized for thermoforming provide clarity, toughness, and distortion resistance for clear aligner production.
  • Denture Bases & Temporary Restorations: High-strength, color-stable formulations ensure comfort, durability, and natural aesthetics.
  • Gingiva Masks, Castable Resins & More: Specialized options support prosthetic planning, removable partial frameworks, and precise casting workflows.
This comprehensive coverage allows clinics, labs, and design centers to consolidate multiple workflows with a single trusted material provider.
 
To meet the diverse needs of dental professionals, PioCreat provides a full lineup of specialized materials, each tailored to a specific workflow. The portfolio includes Ortho Model Resin, Ortho Model 2.0 Resin, and Water-Washable Dental Resin for orthodontic modeling; Temporary Restoration Resin, Try-in Resin, and Denture Base Resin for restorative and prosthetic fabrication; Surgical Guide Resin for implant planning; Removable Die Model Resin for precision lab work; Gingiva Resin for soft-tissue simulation; and Dental Casting Resin for metal frameworks and casting applications. This well-rounded product ecosystem allows clinics and laboratories to streamline production while maintaining the material consistency required for high-quality digital dentistry.

Built for Accuracy, Biocompatibility & Stability

Every PioCreat resin undergoes rigorous development and validation to meet clinical expectations:
  • High Dimensional Accuracy Advanced photopolymer chemistry ensures each print maintains tight tolerances, making it ideal for margin reproduction, occlusion checks, and appliance fitting.
  • Certified Biocompatibility Resins designed for intraoral applications meet international medical standards—including CE, FDA, ISO, and RoHS certifications—ensuring safety for short-term and long-term use.
  • Mechanical Reliability Balanced flexural strength, impact resistance, and aging stability allow printed parts to maintain performance even under daily wear.
Together, these features support consistent outcomes in restorative, orthodontic, and implant workflows.

Enhanced Processing Efficiency

Beyond mechanical and biocompatibility advantages, PioCreat resins are engineered to streamline every step of the digital production cycle. Stable curing performance across both 385 nm and 405 nm printers minimizes print failures and reduces calibration needs, while fast post-curing and low-warp formulations help maintain accuracy even in large-volume production. Water-washable options further reduce IPA consumption, odors, and cleanup time—benefits that significantly improve efficiency for clinics, laboratories, and educational environments alike.

Optimized for Both Clinical and Laboratory Workflows

PioCreat’s dental resins are engineered to integrate smoothly into diverse practice settings:
 
Chairside Clinical Workflow Clinicians can quickly produce surgical guides, diagnostic models, or temporary crowns with minimal post-processing. Fast printing and high predictability help reduce chairside time, support same-day dentistry, and enable more efficient decision-making. Patients benefit from shorter visits and quicker treatment delivery.
 
Dental Laboratory Workflow Laboratories require reliable, long-duration performance and materials that maintain accuracy across large production runs. PioCreat resins support high-volume model production, aligner workflows, denture fabrication, and complex restorative processes. Their consistency enhances manufacturing throughput, reduces adjustment time, and helps labs meet tight turnaround schedules.
 
By fitting naturally into both environments, PioCreat ensures that clinicians and technicians can maintain productivity without changing their preferred working methods.

Empowering Digital Dentistry with Trusted Materials

By combining advanced formulation expertise with global medical certifications, PioCreat provides dental professionals with a trusted materials platform that enhances productivity and elevates patient outcomes.
With reliable compatibility, predictable accuracy, and proven safety, PioCreat dental resins form a solid foundation for every digital workflow—helping clinics and laboratories confidently embrace the future of digital dentistry.

Clinics can now produce 3D printed insoles in 35 minutes with PioCreat’s system

PioCreat, a global innovator in 3D printing technology, has launched a complete 3D printed insole solution that empowers clinics, orthotic labs, and footwear designers to produce custom insoles in just 35 minutes. Designed to simplify and digitalize the production process, this all-in-one system integrates 3D scanning, gait analysis, and multi-material 3D printing, making personalized foot support faster, more accurate, and more affordable than ever.

As the demand for custom orthotics continues to grow, many clinics and manufacturers are turning to additive manufacturing to enhance efficiency and patient outcomes. PioCreat’s solution brings every step — from foot data capture to final production — under one streamlined digital workflow, reducing turnaround times and ensuring consistent, high-quality results.

Digital Orthotics Solution

A Complete Workflow for 3D Printed Insoles

At the core of PioCreat’s system are two key devices: the IPX2 3D Printer and the FS A002 Plantar Scanner, both designed to meet the needs of clinical and industrial users.

The IPX2 3D Printer is an enclosed FDM system engineered for flexible materials such as TPU and TPE, which are ideal for producing durable, comfortable insoles. Equipped with dual extruders, the printer can produce two insole designs simultaneously — significantly increasing throughput. With printing speeds of up to 180 mm/s, a maximum temperature of 300°C, and layer thickness options ranging from 0.2 to 0.4 mm, clinics can now produce a pair of adult insoles in just 35 minutes.

Supporting this workflow, the FS A002 3D Foot Scanner captures precise plantar geometry in under 10 seconds using advanced laser scanning technology. The system generates accurate 3D models in STL and other mesh formats compatible with CAD/CAM software such as EasyLast, ShoeMaster, and Rhino.

More than just a scanner, the FS A002 also provides clinical insights — detecting foot deformities such as varus, valgus, and arch collapse. The data is automatically compiled into a detailed report, enabling clinicians and designers to make informed decisions for orthotic design, custom insoles, and specialized footwear.

From Scan to Step: A Fully Digital Workflow

The PioCreat Insole 3D Printing Workflow begins with gait analysis to identify pressure points and alignment issues. The FS A002 scanner then records accurate foot data, which is processed in CAD software to design a fully personalized insole tailored to the patient’s needs.

Using multi-material 3D printing, the IPX2 printer produces insoles that combine soft cushioning zones with rigid structural layers, ensuring both comfort and long-term support. Optional veneers or decorative finishes can be applied for added functionality or aesthetic appeal. Once printed, each insole requires minimal post-processing — ready for same-day or next-day delivery.

By integrating scanning, design, and production into a single ecosystem, PioCreat allows clinics and labs to reduce variability, improve precision, and scale production efficiently. The result is a faster, cleaner, and more sustainable approach to custom insole manufacturing.

Modernizing Orthotics with Additive Manufacturing

With its OEM-ready system, PioCreat’s 3D insole solution is built for scalability, making it ideal for clinics, hospitals, orthotic labs, and footwear manufacturers seeking to modernize their workflows. By replacing traditional manual fabrication with digital orthotics manufacturing, professionals can achieve faster turnaround, consistent quality, and better patient outcomes — all while reducing material waste.

PioCreat’s 3D printed insole solution represents the future of digital orthotics and custom footwear production — efficient, precise, and sustainable.

Learn more about PioCreat’s 3D Insole Printing Solutions at www.piocreat3d.com

Rethinking Scoliosis Orthosis: How 3D Printing Transforms Comfort, Precision, and Efficiency

For decades, scoliosis orthoses have been fabricated using conventional plaster casting and manual molding techniques—a process that is time-consuming, labor-intensive, and often uncomfortable for patients. However, with the advancement of 3D printing technology, a paradigm shift is underway. At PioCreat, we are driving this transformation through advanced additive manufacturing solutions such as the MS01 SE 3D printer, engineered specifically for medical and orthotic applications.
3d printing scoliosis orthoses

From Heavy and Rigid to Lightweight and Personalized

Compared with conventional methods, 3D-printed scoliosis braces are up to 30% lighter, significantly reducing the mechanical burden on patients—particularly adolescents who must wear the orthosis for extended periods.
 
Through digital design, clinicians can generate braces that conform precisely to each patient’s unique anatomy, improving not only corrective efficacy but also comfort, compliance, and long-term outcomes.

Faster, Cleaner, and More Efficient Production

Traditional brace fabrication requires highly trained technicians and extensive manual work — from mold casting and trimming to final fitting adjustments. Each step introduces potential for human error and variation in quality.
 
In contrast, 3D printing minimizes human error and reduces reliance on specialized labor. It allows clinics to produce accurate, repeatable orthoses with less training, less labor involvement, and significantly shorter production time, streamlining operations while ensuring consistent clinical outcomes.

Strength Meets Flexibility

3D-printed scoliosis braces are not only lightweight but also remarkably durable. They can withstand over 10,000 open-and-close cycles without structural compromise — a crucial improvement for long-term wear.
 
Furthermore, digital design allows precise control of wall thickness and ventilation patterns, enabling practitioners to tailor the balance between support, flexibility, and breathability according to the patient’s clinical needs.

The MS01 SE: Powering the Future of Custom Orthotics

Building upon these advantages — lightweight design, superior strength, and complete customization — the PioCreat MS01 SE elevates professional orthotic fabrication to a new standard.
 
Equipped with a high-temperature nozzle (up to 400°C), the MS01 SE supports a broad spectrum of medical-grade polymers, ensuring each brace combines flexibility with structural integrity for long-term therapeutic use.
Its large build volume (500 × 500 × 650 mm) enables fabrication of various orthoses — from scoliosis braces to lower-limb supports — fulfilling diverse clinical requirements.
 
The fully enclosed thermal chamber ensures stable internal temperatures, optimizing print success rates and product consistency—both critical for producing precise medical devices. Additionally, its material-break detection system automatically pauses and resumes printing when materials are replenished, enabling uninterrupted workflow and allowing clinicians to focus on patient care.

A Smarter Future for Scoliosis Care

3D printing is not merely improving how scoliosis orthoses are manufactured — it is redefining clinical standards.
 
By merging digital precision, patient-specific customization, and advanced material science, technologies like the PioCreat MS01 SE are empowering clinicians to deliver superior comfort, improved correction, and enhanced quality of life for patients worldwide.

PioCreat Concludes a Successful Showcase at Dental World 2025

Dental World 2025, the largest professional gathering in the dental sector, once again proved to be a hub where innovation meets expertise. Bringing together global leaders, practitioners, and innovators, the event showcased the latest technologies, solutions, and developments shaping the future of digital dentistry.

PioCreat proudly participated in this year’s exhibition, presenting its advanced dental 3D printing solutions designed to enhance precision, efficiency, and clinical workflow. The booth 118 drew strong interest from dental professionals eager to explore how 3D printing continues to redefine digital chairside and laboratory practices.

PioCreat at Dental World 2025

PioNext Mini – Compact Chairside 3D Printing Solution

One of the event’s highlights was the PioNext Mini, an ultra-compact, suitcase-style dental 3D printer (200 × 170 × 230 mm) that integrates printing and curing in one portable device. Tailored for chairside use, it delivers remarkable speed—producing crowns in just 10 minutes and other applications within 30 minutes. With the optional LD resin vat, clinicians can achieve smooth, high-translucency aligners and splints straight from the printer, no polishing needed. The new screen protection technology also ensures a longer lifespan for consistent, reliable performance.

HALOT SKY2025 – High-Precision Entry-Level Dental 3D Printer

Also featured was the HALOT SKY2025, a high-precision, 16K resolution printer built for dental professionals transitioning to digital workflows. With an Integral Light Source 2.0 system ensuring over 90% light uniformity and a print speed of up to 100 mm/h, it combines accuracy, stability, and speed. Supporting more than 40 dental applications, from surgical guides to aligner models, the SKY2025 offers an efficient path toward digitalization.

High-Precision Entry-Level Dental 3D Printer

PioCreat remains committed to empowering dental professionals worldwide with smarter, faster, and more accessible 3D printing solutions—continuing to drive innovation in modern dentistry.

Oxford University and Run3D Discuss 3D Printing Insoles with PioCreat

Recently, Oxford University hosted an inspiring lecture titled “Exploring the Role of 3D Printing, Super Shoes & the Future of Tech in Patient Care”, bringing together experts and innovators from the fields of medical technology, biomechanics, and digital manufacturing. Among the participants was Run3DUK, a leading UK-based medical solutions provider specializing in custom orthotic and rehabilitation products, along with PioCreat, showcasing its advanced 3D printing technology.
 
Discussions centered on the convergence of 3D printing, biomechanics, and motion science, with participants exploring how data-driven design and additive manufacturing can enhance the precision, comfort, and accessibility of orthotic and rehabilitative solutions.
Exploring the Role of 3D Printing

PioCreat IPX2: Driving Precision in Medical-Grade Footwear Production

At the event, the 3D printer-IPX2 was showcased as a versatile solution designed for professional and medical-grade production.
 
Its innovative Double Station Printing System allows users to print two completely different insoles simultaneously.
 
Equipped with a dedicated extruder for soft TPU materials and capable of reaching speeds of up to 180 mm/s, the IPX2 ensures smooth and consistent extrusion, making it ideal for producing custom insoles and flexible orthotic components—significantly enhancing efficiency and productivity without compromising precision.
Its fully enclosed chassis offers a controlled and safe printing environment—particularly valuable in clinical and laboratory settings where stability, cleanliness, and reliability are paramount. All of these design choices align with the evolving needs of the healthcare sector, where precise manufacturing directly impacts patient comfort and therapeutic outcomes.
 
As one of PioCreat’s flagship products, the IPX2 continues to support institutions, labs, and clinics worldwide in exploring the full potential of additive manufacturing for personalized medical applications.

Shaping the Future of Digital Healthcare

The collaboration between Oxford University, Run3DUK, and PioCreat highlights how research institutions and technology providers can jointly advance the future of patient care. As digital tools like 3D printing become integral to rehabilitation and preventive medicine, partnerships like this will continue to drive innovation—bridging the gap between research, design, and real-world application.
 
PioCreat remains committed to supporting the medical and healthcare sectors with reliable, high-performance 3D printing solutions that transform ideas into personalized, patient-centered outcomes. To learn more about PioCreat’s Insole 3D printing solutions, please contact us at our email: info@piocreat3d.com.

PioCreat Debuts PioNext Mini at 2025 Moscow Dental Expo

PioCreat successfully concluded an exciting showcase at the 2025 Moscow Dental Expo, held from September 22–25 at Crocus-Expo IEC. Our booth in Hall 7, 097.2 drew an impressive number of dental professionals, distributors, and industry partners eager to explore the future of digital dentistry.

PioCreat 2025 Moscow Dental Expo
Moscow Dental Expo 2025

Introducing the PioNext Mini Dental 3D Printer

The highlight of the show was the debut of the PioNext Mini, our ultra-compact, suitcase-style dental 3D printer designed for seamless chairside integration. Measuring just 200 × 170 × 230 mm, it combines printing and curing in one portable device, saving valuable space in the clinic.

With its high-speed performance, the PioNext Mini can produce crowns in just 10 minutes, with most chairside applications completed in under 30 minutes. For clinicians seeking smooth, high-translucency aligners and splints, the optional LD resin vat allows parts to be printed with a flawless finish—no post-polishing required. The printer’s new screen protection technology further extends its lifespan, ensuring reliability and durability.

PioNext Mini Dental 3D Printer

Comprehensive Dental 3D Printing Portfolio

In addition to the PioNext Mini, we showcased our trusted models, including the DJ89PLUS, D160, and HALOT SKY 2025, which continue to set benchmarks for precision, efficiency, and scalability in dental manufacturing workflows.

Engaging with the Dental Community

Throughout the event, our team engaged with dentists, lab technicians, and partners, exchanging ideas and discussing how PioCreat’s solutions can transform daily workflows, reduce turnaround times, and improve patient care.

PioCreat’s presence at Moscow Dental Expo 2025 reaffirmed our mission to deliver accessible, compact, and high-performance digital dentistry tools that empower professionals and elevate patient experiences worldwide.

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